China Standard Free Cooling Manufacturing for Air Compressor Cooling (Atlas, CHINAMFG Rand, Sullair) with high quality

Product Description

Product Description

Our range of Dry Air Coolers and Air Blast Radiators are designed for commercial and industrial fluid cooling applications. We offer a wide range of options enabling us to provide the most cost-effective solution for your cooling requirement.

Standard arrangements include flat-bed vertical or horizontal airflow with V and W configurations to offer the smallest footprint.
Whether your application is cooling water/glycol for water-cooled chillers, injection molding machines, CHINAMFG equipment, CHP Engine Cooling, or any other process. One or more of our units can be selected to give the most cost-effective solution to suit your space and noise requirements.
Energy-saving free cooling is possible for much of the year for many applications.
The wetted surface – Adiabatic Cooling option enables water to be cooled to within 6 °C of the ambient wet bulb, water is used to increase the cooling effect when the ambient dry bulb is 3°C above the design wet bulb – for most of the year the unit operates as a conventional air blast cooler.
Specifications can be tailored to suit each application, with different materials, sizes, noises, and cooling mediums available. 
 

 

Optional features:
EC variable speed fan motor– saves a lot of energy
ZAplus/ Axi Top for greater volume flow and extreme silence
The adiabatic system significantly reduces energy consumption in summer
Epoxy-coated or Hydrophilic aluminum fin suitable for coastal or high corrosion area
Fluid dry cooler
Clean stainless steel tube and aluminum fin coil for cooling deionized water

Product Application

1. Dry Air Cooler for Immersion Cooling Tank

Provide a reliable, low-energy, and safe air-cooled heat exchanger for the cooling of the immersion bath.

The fluid to be cooled is a dielectric coolant manufactured by Engineered Fluids.

 

High-quality and reliable Vrcooler fluid cooler with redundant fans to keep the bath cool in a safe and consistent manner

2. Dry Cooler in Milk Cooling System, Replace a Water Chiller

Milk cooling is an important part of the production process of the ranch. The plate heat exchanger is the place where the milk is cooled.

Through efficient heat exchange, there is no need to worry about mixing the cooling medium into the milk.

VRcooler provides solutions for milk cooling, as shown in the picture below:

3. Dry Cooling System in Diesel Generator Set Cooling, Replace Cooling Tower

In a power plant, the largest use of water is in the cooling system, as a lot of heat must be removed to condense the steam used to drive the turbine generator.

Historically, cooling was provided by water sources – rivers and lakes, but now, water conservation is a priority for power generation companies. More and more power plants are using.

Cooling method: The water in the Dry Cooling System uses a heat exchanger to cool the circulating water or oil inside the generator.

 

Our Advantages

 

 

Company Profile

VRCOOLERTECH CHINAMFG Company

We specialize in designingmanufacturing, and exporting refrigeration equipment for varied industries since 2004.

When it comes to building heat exchangers for any application VRCOOLERTECH CHINAMFG Company has the capability to meet your requirements. If you need a heat exchanger using water, steam, refrigerant, glycol, ammonia, CO2, or any other medium, CHINAMFG Company can build it for you. We build heat exchangers for the replacement of existing heat exchangers or for new jobs, as well. We make standard copper tube/aluminum fin commercial heat exchangers and we build heavy industrial heat exchangers for process applications. You will be hard-pressed to come up with a job we can’t handle.

HangZhou Vrcooler Refrigeration Co., Ltd is a professional designer and manufacturer of various specifications of the 
condenser, evaporator, radiator, unit air cooler, and heat exchanger production enterprises, with a strong refrigeration and thermal technology professional R &D Team.

Test Report & Certifications
Leak test report: Before the package, we will do the pressure test in the pool to check if the product leak. (Process: Connect the inlet/outlet of the product to the tube s then put nitrogen in it, and put the product in water. If there is no bubbling, there is no leak.)
Pressure Test Report: Under the pressure test, this product has no leakage; no visible abnormal deformation; no abnormal noise; the test conclusion is qualified.

ISO 9001 Certifications

FAQ

Q1: What is your strength?
A: Design and manufacture.

Q2: How long is your delivery time?
A: Different products’ production time is different. Generally, it needs 10 to 40 working days.

Q3: What are your terms of payment?
A:50% TT deposit in advance, and a 50% TT balance before delivery.

Q4: Any other products except the dry air cooler?
A: Yes.
Our 3 main products are Condenser and evaporator, Industrial air cooler and Unit cooler, and Coil.

Q5. How to contact you?
A: 24 hours online from TradeManager, quick answer, or email with us, WeChat, Skype, and WhatsApp are available.

Select 1 product and leave a message to us.

 

 

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After-sales Service: Free Spare Parts, Video Technical Support, Online
Warranty: 1 Year
Type: Air Cooler
Air Tube Material: Aluminum
Corrosion Durability: General
Operating Voltage: 220/440VAC, 380/400 VAC, Optional
Samples:
US$ 2000/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

Can air compressors be used for automotive applications?

Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:

1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.

2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.

3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.

4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.

5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.

6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.

7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.

When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.

Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.

China Standard Free Cooling Manufacturing for Air Compressor Cooling (Atlas, CHINAMFG Rand, Sullair)   with high qualityChina Standard Free Cooling Manufacturing for Air Compressor Cooling (Atlas, CHINAMFG Rand, Sullair)   with high quality
editor by CX 2023-12-16